With sophisticated tools that can analyze your equipment from a single interface, OEE software can provide a huge competitive edge over other companies and enables continuous improvement. The advanced analytics from the data gathered delivers key benefits to spot issues before they arise.
This can be in the form of equipment malfunctions, slow cycles, production losses, and many other important factors that could have a negative effect on planned production time.
Spotting these types of issues early can allow you to obtain an ideal cycle time in order to reach important KPIs. As your team becomes more proactive, issues are managed more effectively or eliminated entirely. This enables your team to become more proactive and respond to issues in the right way. Example screens such as current process status, project target status, breaches, and CPC trending status. We understand the challenges you face when trying to design a complete OEE solution and that software is one of the key pieces.
Being cloud based lets you track your performance measurements on a variety of mobile devices. Our software solution gives you real time alerts to keep your process sharp.
Talk to us about your OEE Project and speak with our system architects in relation to challenges such as Equipment Connectivity, IT Architecture, Cloud or on-Premise and integrations with other systems. Our Methodology is a set of 10 proven principles combining technical innovation with a focus on people and culture, helping you deliver successful Continuous Improvement programs through data-driven technical and cultural development.
OEE is considered the gold standard when it comes to measuring equipment efficiency. It helps to measure how much of your manufacturing time is being used effectively by giving you a score based on several factors; quality, performance, and availability.
Operating at full capacity is the goal as this can allow improvements in line efficiency and product quality. The loss analysis will collect data so that you can analyze OEE metrics to monitor performance loss.
This could be in the form of data collection for a particular time frame, where you have set a benchmark for performance. If you have the data to improve OEE, especially by leveraging IIoT enabled devices, you should grab every available opportunity to improve upon your business success. You can view real time data using effective OEE solutions but you can also review the historical trends of your overall equipment effectiveness on a desktop or mobile device.
This can help to reduce future labor costs and availability loss, as you will not need to further reduce downtime in the future for machine maintenance. OEE software helps by using real time data capture with real time visibility to accurately track a number of extremely valuable metrics with the end goal of allowing you to see actionable insights that can improve yield and run time cycle time , which in turn will improve production.
OEE software seeks to help businesses in three important areas; quality, performance, and availability. The overall quality of your final product. Perhaps your machines are configured incorrectly, maybe there are certain areas of the process which are holding your production back, or perhaps there are defects caused by operator errors. Refers to any factors that could affect the expected performance of your production process.
Perhaps your machines are not performing at expected levels, maybe you have overestimated your production efficiency, or maybe there is a lot of idle time in regards to your machine availability. This covers any time that is lost due to unplanned stoppages. For instance, it could be caused by complete equipment failure, or it could be due to operators taking too long to make adjustments to the settings of a machine. A capacity analysis allows you to view optional machine run-time.
This is a great sign because it means your factories are working at optimal levels with minimal downtime and interruptions. Harnessing the power of OEE solutions is particularly popular within the food and beverage industry to improve upon their production line and ensure that their machinery is outputting the best possible results. OEE software is used to optimize your discrete manufacturing processes, but where are the biggest and most common losses? Setup time can gradually eat into your efficiency.
Setup can also include the time spent re-configuring a machine to suit its production needs. Equipment failure is another common loss for companies. Equipment failures refer to any situation where equipment stops working. This can also be called unplanned downtime. If your production line creates a lot of scrap material and waste, then an OEE software solution can measure the reduced yield and seek ways to help you optimize the final yield without resulting in a loss of quality.
Reduced speed happens when equipment runs slower than planned. This may be due to incorrect configurations, it could be equipment wearing out, and it might even be caused by low-quality resources. Other factors such as operator inexperience and poor maintenance may also play a role in reduced production speed. Remember, your equipment efficiency is incredibly important.
These are some of the biggest losses that companies tend to face. Optimizing these areas can be much easier with the help of an effective OEE software solution.
By taking advantage of the OEE data generated by your production processes, you can achieve much higher operational efficiency which ultimately boosts productivity and increases production. An automated, accurate, real-time data collection OEE software solution providing complete process visibility across any device.
Production lines can be incredibly expensive to build and maintain. Unfortunately, keeping track of this with traditional systems is virtually impossible. But now that OEE software solutions are readily available and easy to integrate into modern production systems, it helps you get a deeper insight into your ROI.
OEE software will help manufacturers identify the best areas to invest in. With sophisticated calculations that take different data points into consideration, companies will have an easier time comparing different pieces of equipment, workflow optimizations, and also measure the financial value of different expenses.
OEEsystems very proudly ensure compliance standards. Production lines utilize extremely complex and sophisticated devices that are certainly not cheap. However, OEE software could help you identify issues in the manufacturing process so you know exactly where and when a failure occurs. This will help you repair issues before they have a chance to manifest into something much worse.
With an optimized production process and pre-emptive warnings for all of your most important machines, it becomes much easier to reduce your overall operating costs. Boost your equipment effectiveness and reach maximum productivity with the help of a sophisticated OEE software solution.
At its core, the goal of OEE software is to maximize productivity through digital transformation. The manufacturing industry has been slow to adopt OEE software solutions in the past, but those habits are already starting to change.
Lean manufacturing is the idea of eliminating waste from the manufacturing process. Anything that does not add value to the final product is considered waste. Read the benchmark report. Small - Medium Enterprise Large Enterprise. Digital technology everyone loves to use Our Approach.
Built for food, beverage and CPG plants. Cloud technology goes live in days with minimal IT. Intuitive mobile 1st design; no training needed. ROI in 90 days. Ready-to-go for productivity and quality. Scale from a single plant to a global plant network. Our Approach. Managing in the dark? Learn more. Turn the lights on Amazing things happen when everyone knows the score! Coaching on the front lines Our coaching team fire up the work force, arming teams with the vital few techniques to take control of their own shifts.
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